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DAVETLİ KONUŞMACILAR

ABSTRACT

Havacılık Parçaları İmalatında Kullanılan Isıl İşlemler ve Müşteri İsterleri

Selçuk Kılıçaslan
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TEI Tusas Engine Industries Inc.

Havacılık parçalarında ısıl işlemler alaşıma bağlı olarak tavlama, gerilim giderme, çözeltiye alma, yaşlandırma amacıyla uygulanmaktadır. Bunun yanında kritik havacılık parçalarında sert lehim ile birlieştirme, nitrürleme ve karbonlama ile sertleştirme, difüzyon kaplama amacıyla da ısıl işlemler kullanılmaktadır. Kullanılan tüm bu ısıl işlemler dar toleranslara sahip, hassas kontrol sistemleri bulunan ısıl işlem fırınlarında uygulanmakta ve proses genellikle vakum yada kontrollü atmosfer altında gerçekleştirilmektedir. Uygulanan ısıl işlem prosesinde hassas, teknolojik ve kalibre edilmiş dar toleranslara sahip kontrolleri bulunan ısıl işlem fırınlarının yanı sıra proses edilecek parçaların ön temizliği, prosesi gerçekleştiren fırın teknisyeni sertifikasyonu, kalite kontrol, sarf malzeme (koruyucu atmosfer gazı, ısıl çift, su verme yağı, vb) kontrolü, planlı bakım sistemi, tesis kalite sistem ve NADCAP onayları da havacılık endüstrisi ısıl işlem gerekliliklerindeki en önemli kriterlerdir. Ana amaç meydana çıkabilecek tüm varyasyonları kontrol altında tutarak prosesin sürekli olarak tekrar eden kalite seviyesinde gerçekleştirilmesidir.

RESUME

Innovative leader, communicator, manager and technologist in aviation, materials & processes and special prosesses. Proven technical, managerial and organizational capabilities with diverse development and manufacturing teams, achieving objectives on time, in budget.

PROFESSIONAL EXPERIENCE

 Special Process Manager at Tusas Engine Industries Inc., Apr 2009 - Present

 Materials, Processes and Standards Leader at research and development department at Tusas Engine Industries Inc., Nov 2008 - Apr 2009

 Materials and Processes Lead Engineer at research and development department at Tusas Engine Industries Inc., Feb 2007 - Nov 2008

 Reseach and development engineer at Tusas Engine Industries Inc., Jun 2003 - Feb 2007

 TEI Bilbao design office focal point for TP400 engine development project, Sep 2005 -Feb 2007

 Materials and Processes Engineer at ITP (Bilbao/SPAIN) for TP400 engine development project, June 2003 - Sep 2005

 Special Process Quality Engineer at Tusas Engine Industries Inc., Nov 1999 - Jun 2003

 Management Trainee at Yurtbank, Sep 1999 - Nov 1999

 Production Engineer at Toprak Ceramic Wall Tile Factory, Feb 1997 - Mar 1998

EDUCATION

University : Middle East Technical University, Ankara

Bachelor of Science in Metallurgical and Materials Engineering (1992-February, 1997)

High School : Anatolia High School, Eskisehir

TRAININGS

 Preliminary Review Training, Feb 2000, 1 week @ TEI

 Central Coating Lab Training, Nov 2001, 1 week @ Metcut Lab Cincinnati/USA

 Six Sigma (Green Belt), Apr 2001, 2 weeks @ TEI

 Lean Mfg. Action Work-out, Apr 2001 @ TEI

 Technical Leadership Program, May 2001, 6 months @ TEI

 GEAE Designated Supplier Quality Representative Training, Jul 2001, 1 week @ TEI, by Unitek Technical Services, Inc.

 Aerospace AS9100 Standard Review, Feb 2002, 3 days @ TEI (by BVQI)

 Aerospace AS9000, AS9100 Auditor Training, Mar 2002, 1 week @ TEI (by BVQI)

 Source Substantiation Training, May 2002, 2 days @ TEI

 Internal Auditor Training, May 2002, 2 days @ TEI

 QCE Training, May 2002, 2 days @ TEI

 GEAE Designated Supplier Quality Representative Training, Jul 2003, 1 week @ TEI

 Design Engineering Trainings, July-December 2003 @ ITP (Industria de Turbo Propulsores, S.A.), Zamudio, Spain

 Curso de Espanol, Sep 2003 - Feb 2004 @ ITP, by Second Language Acquisition

 UG NX5 Basic CAD, Feb 2008, 5 days @ TEI, by Bogazici Yazilim

 Project Management, May 2008, 2 days @ TEI, by Masters Training International

 Project Manager Training, 100 hours on Apr-Jun 2010, by Proje Yonetim Dernegi

 EFQM Mükemmelik Modeli Egitimleri Jan-Feb 2012 @ TEI, by Kalder

 La Salle Innovation Matrix Thinking Workshop, Feb 16-17, 2012 @ TEI, by Mr. Roger LaSalle

 ABB IRC5 Basic Robot Programming and Operating Training, Apr 24-27, 2012 @ TEI, by ABB Turkey

 Balanced Scorecard, May 09-10, 2012 @ TEI, by Kalder

 Thermal Spray Operator Prep Course, May 19-20, 2012, Houston, Texas, by ASM TSS

 ABB IRC5 Robot Advance Programming, Jun 11-15, 2012 @ TEI, by ABB Turkey

 Robot Studio 5, Jul 02-04, 2012 @ TEI, by ABB Turkey

 Recruitment Process and Interviewing Techniques, Sep18, 2012 @ TEI, by Prometheus Turkey

 Celemi Decision Base, Mar 22-23, 2013 @TEI, by Celemi

TRAININGS/LECTURES GIVEN

 Receiving Inspection Training (to TEI Receiving Inspection and Quality Personnel) in 2003 and 2007.

 Materials & Processes Training (to TEI CNC Operator Trainees and Junior Engineers), 2007-2008.

 Aviation Materials (MLZ434) @ Anadolu University, Materials Science and Engineering Dept (Spring Semesters, since 2009)

 Design for Materials Science and Engineering (MLZ497) @ Anadolu University, Materials Science and Engineering Dept (Fall Semesters, since 2013)

 Design Applications in Materials Science and Engineering (MLZ498) @ Anadolu University, Materials Science and Engineering Dept (Spring Semesters, since 2013)

PUBLICATIONS

 Development of Domestic Industry for the Manufacturing of Aircraft Engine Materials, TMMOB Makina Muhendisleri Odasi, V. Ulusal Ucak, Havacilik ve Uzay Muhendisligi Kurultayi, Anadolu Universitesi Yunusemre Kampusu, May 22, 2009 - May 23, 2009

 Sustainable Manufacturing Efforts at TEI, 10th Global Conference on Sustainable Manufacturing, Istanbul, Oct 31, 2012 - Nov 02, 2012

 Advanced Technological Investments for the Manufacturing of Aircraft Engine Components, TMMOB Makina Muhendisleri Odasi, VII. Ulusal Ucak, Havacilik ve Uzay Muhendisligi Kurultayi, Anadolu Universitesi Yunusemre Kampusu, May 03, 2013 - May 04, 2013


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